sensXPERT FlexCure

sensXPERT FlexCure is a contactless, high-frequency dielectric analysis (HF-DEA) solution specifically developed for manufacturing processes where direct sensor embedding or physical contact is impractical. FlexCure excels in challenging applications like filament winding, resin infusion, patch repairs for aviation, and continuous manufacturing processes.

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Key features and capabilities of sensXPERT FlexCure include:

  • Contactless Monitoring: FlexCure’s advanced, non-invasive sensor technology penetrates composite structures up to 40 mm thick without embedding sensors or coupling media. It instantly detects critical production issues such as dry spots and air gaps during the curing process, enabling corrective actions to be taken immediately.
  • Real-Time Intelligence: By tracking real-time changes in permittivity, conductivity, and other critical dielectric parameters during the curing process, FlexCure provides valuable, actionable data. This data enables precise adjustments to cycle times, minimizes waste, and significantly boosts overall process efficiency.
  • Deviation Detection: With its powerful analytics, FlexCure proactively identifies potential defects and anomalies early in the production cycle, significantly reducing costly rework or scrap. The system ensures compliance with strict quality and safety standards essential in critical industries.

sensXPERT FlexCure operates by placing an HF-DEA sensor near the component, emitting high-frequency electromagnetic signals that reflect changes in the resin’s molecular structure during curing. Advanced algorithms evaluate the degree of cure, viscosity trends, and cross-linking behavior in real time, immediately flagging inconsistencies and enabling swift adjustments. By delivering clear, actionable insights, FlexCure empowers production teams to fine-tune critical process variables – such as temperature and curing duration -optimizing product quality, reducing energy consumption, and eliminating downtime.

Manufacturers using sensXPERT FlexCure ensure superior quality assurance, operational efficiency, and substantial cost savings in their production.

www.sensxpert.com/flexcure

For further information reach out to sales@sensxpert.com